V2 Vaibhav Apartment
24 th Cross,Kempama Layout
Hulimavu,B .G Road, Bangalore-560076
Phone No. +919972478937(M)/
PERSONAL DETAILS :
• Date of Birth – 13th July 1970.
• Place of Birth- Kolkata,India
• Nationailty Indian
• Married Status Married & having a child
• Passport No. M4690480
Degree in Mechanical Engineering having experience over 23 years in reputed Aerospace and Defense Industries and trained in GERMANY on prototype development and tooling technology.
Specialization in Design, Manufacturing and Outsourcing of Metal and Composite tooling suitable for Aerospace and Defense industry ( Tooling of Aero Structure and Aero Engine parts , High temperature & pressure RTM toolings , Carbon/Glass Epoxy prepreg LTM Tools , Metal toolings in Steel , Aluminum Nickel etc for different projects of Boeing ,Airbus and other OEMs
Experienced in manufacturing of Advanced Composite and industrial composite parts production related to Aerospace and other industry.
Heading Industrial Engineering department and familiar with Lean ,Concerto ,TOC practices ,Responsible for setting up of new Aerospace facilities to support for Advanced Composite part production ( Machine spec finalization ,supplier selection , facility layout ,VSM ,capacity analysis etc )
Major contribution in Indigenous prestigious projects like Chandrayaan ( VSSC) . Airframes Brahmos missile(BAPL) , LCA ( NAL,HAL) ,Radome for Airbrone Surveillance (CABS & DRDO ),
Degree in Mechanical Engineering from Jadavpur University in 2005 (64.5%)
Diploma in Mechanical Engineering from State Council of Engineering And
Technical Education 1993 (80%).
Aerospace Industry(Advanced Composite part manufacturing , Tool design & manufacturing and Industrial Engineering ).
Projects-HAL (ALH &LCH LTM Tooling),GOODRICH (Tooling for fairing & deco cover etc),VSSC (Deck panels).SIKORSKY, SPIRIT AEROSPACE ,Boeing Chinook ,Airbus ,GKN etc
NAL/HAL(LCA) ,TOOLTECH(TOOLS and FAI activities for ALH interior panels)
Advanced Composite part production for UAV ,ALH , LCH, etc
Design and manufacturing of more than 300 LTM tools for Aerospace application.
Manufacturing & designing of patterns & different Epoxy / Polyester resin based composite moulds suitable for both Hand lay-up & Compression molding machine of different FRP components, FAN BLADES etc
Auto Clave molding, vacuum Infusion .VARTM process etc
Spray Molding Machine.
Compression Molding Machine.
Fan Performance Test Rig.
Familiar with processes like BMC, SMC, RTM etc.
Twin Screw Plastic Extruder.
Plastic Thermoforming & Vacuum Forming Machine .
Extruded Finning Machine.
Aug 2012 to till date M/S TATA ADVANCED MATERIALS LTD-
Position : DGM ( Tooling and Industrial Engineering) Aerospace and Defense Division
Heading Tooling and Industrial Engineering Department.
-All aerospace related machine specification finalization & procurement based on future orders .
-Capacity chart development and capacity creation for major expansion of upcoming aero structure business,
-Industrialization of new program ,ramp up of existing business –
– Development of factory layout ,simulation of space and work flow through VSM.
-Implementation of OEE, CPK assessment for major equipments .
– Recent procurement of machines like 10x3m Autoclave ,5 Axis CNC Milling( 8mts x 4mts x 2mts ) ,C-Scan, flat bed scanner , 5 axis CNC router, Acoustic Drilling ,
Responsible for Design and manufacture of tooling for following
ongoing projects :-
Airbus A350xwb- 900v &1000v—–Wing Assly
Boeing –CH-47 chinook——-AFT Trasmission Assly
Boeing—P8- Tailcone ——-Tailcone Assly
Boeing –P8 –Mechanical Assly—-Cabinet Assly.
Boeing 787—Overwing and Underwing panels
FACC—Engine cover assly
CTRM—Airbus A320 –Wing Assly
VSSC- solar panels
NAL – LCA
Responsible for industrializations of different projects after FAI and improvement activities across organization .
Responsible for new set up , suitable for Aerospace facility expansion of 16000 sqmts to support new business.
1) Realization of Airbus A350 -1000v tool design and FAI in record time of 5 months .
and with half the cost of 900 v tool .
2) Design and fabrication of Chinook Ramp tool (2m x 2.5m) tool . . It was successfully designed &manufactured within tolerance and cleared for FAI.
3) Concept development for dismantled type pattern manufacturing- which
saved lot of cost and storage space .
4) Design and development of biggest Epoxy–carbon LTM tool (4mts x 2.5 mts ) .
5) Complete development of LCA tooling .
Dec 2010 to July 2012 M/S LARSEN AND TOUBRO LTD- BARODA-GUJARAT
Position : Sr Manager ( Production & Tooling) Advanced Composite Division
Heading production department ,responsible for production of Advanced
composite parts [Different parts of helicopter(HAL) ,UAV(IAI) ,Missile (BAPL)
satellite deck panels (VSSC) etc] for Aerospace Industry.
Responsible for Tool Design and manufacturing (Developing tools for
VARTM process required for Bhromos Missile Airframes & UAV).
Implementation of different production tools 5S,Six Sigma, TOC ,WMS ,CONCERTO etc.
Familiar with Baan ERP, PLM, SAP working systems.
Maintaining AS 9100 Rev C,OHSAS 14001 standard in shop floor and responsible for internal audits.
Visited IAI MBT (Israel) for UAV program.
Dec 2007 to December 14 2010 M/S TATA ADVANCED MATERIALS LTD-
Position : Manager ( Tooling) Aerospace Division
Responsible for design of composite tools related to Aerospace application.
Managing a team of CAD Engineers (Operating on CATIA V5R18,Unigraphics
NX.4 etc ).
Responsible for manufacturing of all composite tools(like LTM carbon prepreg layup
tools ,Glass Epoxy high temp tools for Helicopters etc.
Responsible for providing technical support to marketing team.
Responsible for all shop floor activities and maintaining records for Tooling Dept
as per. ISO-9001 :2000, AS-9100 Rev B, NADCAP – AC7118 (Composite).
Responsible for manufacturing Composite/Metal tools required for different projects[ AirbusA350 xwb.,LCA(NAL/HAL) etc]
Visited M/S PIAGGIO Aero ,Italy Genova for a very prestigious Tooling program .
Feb 2007 to Nov2007 M/S Westernhouse Commercial Ltd-New Delhi-India
Associate of YEUNG’S WESTERNHOUSE
Position : General Manager (Production )
To manage and control the production of FRP part manufacturing and Tooling Section
To develop new patterns/moulds/jigs/fixtures of various components of Sanitary products, Architectural product.
To develop drawings for all components related with special Kiosk manufacturing.
To take care of overall qualities ,documentation ,testing &QAP systems for smooth functioning of department.
To lay down & monitor latest procedures for manufacturing top class quality products.
Existing process review & modification .
To implement and coordinate with our technical collaborator in Greece.
To implement new process for part manufacturing.
Aug 2006 to Jan 07 M/S Paltech Cooling Towers & Equipments Limited-New Delhi -India
Position :Manager (Production & Development)
To manage and control the production of FRP &PVC Section.
To develop new patterns/moulds/jigs/fixtures of various components of cooling tower & fan blades.
To carry out the fan performance testing and development as per AMCA 210-85/ANSI /ASHRAE-51-1985 standard.
To develop drawings for all components related with FRP &PVC Section.
Additionally responsible for ERP system implementation.
To maintain the ISO9001 -2000documentation at shop floor.
1.1.1994 to July 2006 M/S Paharpur Cooling Towers Limited-Kolkata -India
Position :Asst Manager (Production & Development)
To plan, execute &control production activities through the implementation of
quality plan and the associated documents as applicable.
To monitor and to ensure that the processes which are involved to meet internal
and / or external requirement .
To determine the sequence and interaction of processes.
To determine the criteria and methods needed to ensure that both the operation
and control of these processes are effective.
To ensure the availability of resources like availability of manpower ,job scheduling etc to support the operation and monitoring of processes.
To determine the necessary competence for personnel performing work and to provide trainings to satisfy stated and implied needs.
Maintaining and coordinating diff. activities of production as per ISO 9001-2000 at shop floor and to conduct internal ISO Audit.
Worked as a Facilitator in Quality Circle Project-
1) Trained for AS 9100 Rev C.
2) Trained in Germany from 3rd February to 4th April 1997 at Stauch GmbH &
.KG,Nikolaus-Otto-Str2 40721 Hilden ,Germany.
The training comprised of the following:
# the various construction and manufacturing steps for pattern making
# the manufacturing of epoxy resin composite mould compression press consisting
of top & base moulds
# the use, compounding and application of mould making raw materials as well
as recipes and different material formulation
# practical mould making training including various mould making machines
# working principle of compression presses and moulds and introduction in raw
materials for GRP components like Railway chassis, automobile accessories.